Machine Automation

Machine Automation

electric-motor

Servos

Parameters, tuning on load with gain adjustments in position, velocity and torque modes.

mitsubishi-electric
panasonic-logo
delta-electronics
leadshine
schneider-electric
analyzer

VFD

Variable Frequency Drives (VFD)

delta-electronics
allen
schneider-electric
Lenze
control-panel

Programmable Logic Controllers - PLC

We effectively use these controllers for analog inputs, memory and interpolation with AC motors using Absolute encoders. Programming for complex applications also in-house.

delta-electronics
mitsubishi-electric
renu
allen
configuration

Human Machine Interface - HMI

Customized screen designing on 4.5, 7″ HMI with ethernet-based modules.

delta-electronics
allen
renu
mitsubishi-electric
motion-controller-orion

Motion Controller

Programming for 2, 3, 4-axis interpolation in linear.

Trio-Electric
delta-tau
zmotion
washer-machine

Steppers

Sanyo-denki
mice
leadshine
gearbox

Gearboxes

liming
shimpo
Bonfiglioli_logo

With guide-rods, LM guides. In singles axis (X), X-Y, X-Y-Z and X-Y-Z-A (with rotating slide). It can be customized and programmed accordingly for 4-axis.

Hiwin
thk
ultraxis-logo

Embedded Controllers

Orion Electronics in India - Plastic Bag Making

Bag Making / Cut to Length

Stepper/Servo Motor Panel unit for your existing mechanical Bag Making Machine. Convert your Old Mechanically operated Bag Making Machine into Automatic Stepper / Servo driven Bag Making Machine. Highly customized Model suitable for all & Any Size, Any Make, Bag Making Machine. Suitable for Plain and Printed Bags. Cheap and Reliable alternative for the new Automatic Bag Making Machine. Suitable for HM, PP, LDPE, HDPE, HMHDPE, LLDPE & other plastic films. The Mechanical clutch and brake mechanism of your machinery will be replaced by the Stepper/Servo motion control system which converts your machine into Automatic.

Foil Stamping

Foil Stamping

Hot foil stamping controller offered comes with multiple foil pull settings so as to offer maximum foil utilization. Coming with features including counting of total stamps, allowing flexible tuning of motors for suiting of machines and manual control of stepper motors, the system also has 4 LEDs, 20*4 backlit LCD and user-friendly MMI with 18 keys. With the option of the operator setting basic parameters related to the job, all 15 programs come with separate counters, where one can reset counters individually.

Orion Electronics - Pick & Place

AVC

Orion presents a ready to use integrated Drive / Control unit for quality welding systems. It accepts voltage feedback from the welding rectifier and moves the torch mounted on a stepper motor-operated slide near or away from the job automatically maintaining uniform distance. This gives excellent and uniform weld quality. All the controls and parameters needed for doing the job are provided on the keypad and the interactive display. Other variants with the facility of online adjustments are also available.

Orion Electronics - Welding

Oscillator for Welding Automation

Innovative welding techniques are used for a better quality of the weld and strong bonding of the two parts welded together. Weaving is one of them. However, uniformity and consistency are two important factors that are difficult to achieve manually. Orion Weaver Controller reliably provides a solution. Other variants with facility of online adjustments are also available.

Orion Electronics - Packaging Machines

Controller for Flow Wrap Machines

The system comprises of Controller, Encoder and Servo motor drive set. With rigorous research, we have been able to devise a system that boasts of unparalleled performance if compared to any advanced Motion controller available today. Normally servo motors with E-cam facilities are needed to implement the interfacing between sealer, feeder, and conveyor which are further interfaced with an advanced motion controller. Controller with 20×4 display and 18 keys. Extremely easy to connect and interface with the machine. Both stepper and servo based system available.

Orion Electronics - X-Y Tables

2 Axis Linear Interpolation Controller

As a part of our range of standard products, we supply a 2-axis controller with linear interpolation. All the required parameters in X and Y are settable on site. The maximum frequency output is 50 Khz, so it can run steppers as well as servos equally well. We have developed our acceleration and deceleration patterns in a sinusoidal, linear, triangular form which gives a very smooth performance at low speeds. The hardware is micro-controller based, and it comes with 20×4 LCD display with 18 keys. Being equipped with 8 DI/8 DO, it is a great alternative to a PLC and HMI based system and finds its place as a low-cost solution.

RPM Indicator

Linear Indexing Controller with RPM Indicator

Linear Indexing Controller with RPM Indicator

label-dispending

Label Dispensing Controller

Label dispensing controller offered comes with up to 15 different cycles with all parameters being on-site settable. Coming with optional label length error, the system features an optional RS 485 (RJ 11/ RJ 45) interface for VFD control as well as internally supported Delta and Schneider protocols. Further, the system also comes with 20×4 backlit LCD display, 18 keys and 4 LEDs which offers a desirable man-machine interface. Other features include optional optical encoder interface for auto motor speed tuning; encoder PPR and machine parameters are settable, the print function is also supported. Optional twin label dispensing possible